Tesla Model S: Master Cylinder (Remove and Replace)
Note: This procedure
applies to vehicles with the vacuum brake booster only. If the
vehicle has the electromechanical brake booster assembly, the
master cylinder is part of the brake booster assembly. Refer to
procedure 33031402
(refer to procedure).
Removal
-
Remove master cylinder and reservoir assembly
(refer to procedure)
-
Release reservoir to master cylinder fixing
lugs (x4).
-
Release reservoir from master cylinder
connections (x2) and remove.
Note: Place
suitable absorbent material around the affected area to
absorb any possible fluid spillage.
-
Remove and discard seals (x2) from master
cylinder.
Caution: Replace
master cylinder seals.
Installation
-
Installation procedure reverse of removal,
except for the following:
Warning: Only use
cleaning agents and solvents in a well-ventilated area.
Note: Clean the
affected areas before installation.
-
Bleed brakes
(refer to procedure)
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Warning: If the vehicle
has air suspension, activate "Jack" mode on the touchscreen before
raising and supporting the vehicle.
Removal
Remove the front LH wheel
(refer
Warning: If the vehicle
has air suspension, activate "Jack" mode on the touchscreen before
raising and supporting the vehicle.
Removal
Remove the rear wheel arch liner
Warning:
If the 12V power supply is disconnected, do not attempt to open
any doors with door glass in closed position. Failure to follow
this instruction could result in door glass shat
SEE MORE:
Removal
Remove rear trunk side trim (refer to procedure)
Remove rear sill trim panel (refer to procedure)
Remove screws (x2) securing striker to body (torque 17 Nm).
Remove striker.
Installation
Note: This procedure describes how to manually release a
cable from the single phase charge port. If the vehicle is equipped
with a 3 phase charge port, refer to procedure 44013205 (refer to
procedure).
Warning: Only technicians who have been trained in High
Voltage Awareness are p