Tesla Model S: Charge Port - Single Phase - Non-Motorized (Remove and Replace)
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Note: This procedure describes how to remove and install
the single phase charge port. If the vehicle is equipped with a 3
phase charge port, refer to procedure 44012102 (refer to procedure).
Installation
Installation procedure is the reverse of removal, except
for the following:
If the charge port has alignment pins, use wire-cutting pliers
o
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
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Removal
Drain the cooling system (refer to procedure).
Remove the front fascia assembly for access (refer to
procedure).
Release the clamps (x2) that secure the feed and return hoses to
the radiator. Release the hoses from the radiator.
Note: Place suitable absor
Removal
Remove the B-pillar lower trim (refer to procedure).
Disconnect the impact sensor harness connector.
Remove the bolt that secures the impact sensor to the B-pillar
(torque 8 Nm).
Caution: The bolt is left-hand threaded / reverse
threaded.