Tesla Model S: Charge Port - Single Phase - Non-Motorized (Remove and Replace)
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Note: This procedure describes how to remove and install
the single phase charge port. If the vehicle is equipped with a 3
phase charge port, refer to procedure 44012102 (refer to procedure).
Installation
Installation procedure is the reverse of removal, except
for the following:
If the charge port has alignment pins, use wire-cutting pliers
o
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
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Fully clean the area before installing the new charger.
Note: Have an assistant hold up the front of the HVJB
20-30 mm until the coolant hoses have been secured to the charger.
Position the new charger over the mounting studs on the base of
the vehicle, but do not secure the nuts
Installation
Installation procedure is the reverse of removal, except for the
following:
Before installing the mounting bolts, ensure that the
mounting bracket holes are aligned with the threaded nut inserts
behind the body panel. If the nut insert does not al