Tesla Model S: Charge Port - Single Phase - Non-Motorized (Remove and Replace)
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Note: This procedure describes how to remove and install
the single phase charge port. If the vehicle is equipped with a 3
phase charge port, refer to procedure 44012102 (refer to procedure).
Installation
Installation procedure is the reverse of removal, except
for the following:
If the charge port has alignment pins, use wire-cutting pliers
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Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
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Warning: If the 12V power supply is disconnected, do
not attempt to open any doors with door glass in closed
position. Failure to follow this instruction could result in
door glass shatter.
Note: Before disconnecting the 12V power supply,
ensure that the driver's door window
Removal
Remove door inner belt glass seal (refer to procedure)
Remove adhesive patches (x3) from glass access openings.
Remove screws (x2) securing door access panel (torque 4 Nm).
Remove access panel.
Lower