Tesla Model S: High Voltage System
Tesla Model S (2012-2026) Service Manual / High Voltage System
- Charge Port - Single Phase - Non-Motorized (Remove and Replace)
- Charge Port - Single Phase - Non-Motorized (Remove and Replace) - Removal
- Charge Port - Single Phase - Non-Motorized (Remove and Replace) - Installation
- Charge Port - Single Phase - Motorized (Remove and Replace)
- Charge Port - 3 Phase (Remove and Replace)
- Charge Port - Single Phase - Non-Motorized - Manual Release of Cable
- Charge Port - 3 Phase - Manual Release of Cable
- Door - Charge Port - Non-Motorized (Remove and Replace)
- Door - Charge Port - Single Phase - Motorized (Remove and Replace)
- Slave Charger - LH - 1st Generation (Remove and Replace)
- Slave Charger - LH - 2nd Generation (Remove and Replace)
- Slave Charger - LH - 2nd Generation (Remove and Replace) - Removal
- Installation, Configuration, and Coolant Purge
- Master Charger - RH - 1st Generation (Remove and Replace)
- Master Charger - RH - 2nd Generation (Remove and Replace)
- Master Charger - RH - 2nd Generation (Remove and Replace) - Removal
- Installation, Configuration, and Coolant Purge
- DCDC Converter - 1st Generation (Remove and Replace)
- DCDC Converter - 2nd Generation (Remove and Replace)
- DCDC Converter (Dual Motor) (Remove and Replace)
- Forward Junction Box - 2nd Generation (Remove and Replace)
- Forward Junction Box - 2nd Generation - 20 Amp Fuse (RWD) (Remove and Replace)
- Forward Junction Box - 2nd Generation - 40 Amp Fuse (RWD) (Remove and Replace)
- Forward Junction Box (Dual Motor) (Remove and Replace)
- HV Junction Box - 1st Generation (Remove and Replace)
- HV Junction Box - Cover - 1st Generation (Remove and Replace)
- HV Junction Box - 2nd Generation (Remove and Replace)
- HV Junction Box - Cover - 2nd Generation (Remove and Replace)
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
- North America and Japan only: Inspect the shield collar clamp
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Installation
- HV Junction Box - Reed Switch - 1st Generation (Remove and Replace)
- HV Rapid Mate Vehicle Side (Remove and Replace)
- HV Harness - HVJB to Charge Port - 2nd Generation
- HV Harness - Front Drive Unit to HVJB
- HV Harness - Rear Drive Unit to HVJB
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Charge Port - Single Phase - Non-Motorized (Remove and Replace) - Removal
Note: This procedure describes how to remove and install
the single phase charge port. If the vehicle is equipped with a 3
phase charge port, refer to procedure 44012102 (refer to procedure).
Charge Port - Single Phase - Non-Motorized (Remove and Replace) -
Installation
Installation
Installation procedure is the reverse of removal, except
for the following:
If the charge port has alignment pins, use wire-cutting pliers
o
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Approved Methods for Transporting
A flatbed truck or comparable transport vehicle is the
recommended method of transporting Model S. The
vehicle can face either direction when using a flatbed.
If Model S must be transported without a flatbed truck,
then wheel lifts and dollies must be used to ensure that
all four wheels are off
Seat Belt Assembly - 3rd Row - LH (Remove and Replace)
Removal
Maneuver the 3rd row seat for access to the anchor points (x4).
Remove the bolts (x4) that secure the seat belt to the body and
seat back (torque 45 Nm).
Release and remove the seat belt buckle webbing from the main
assembly.
Release
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