Tesla Model S: High Voltage System
Tesla Model S (2012-2026) Service Manual / High Voltage System
- Charge Port - Single Phase - Non-Motorized (Remove and Replace)
- Charge Port - Single Phase - Non-Motorized (Remove and Replace) - Removal
- Charge Port - Single Phase - Non-Motorized (Remove and Replace) - Installation
- Charge Port - Single Phase - Motorized (Remove and Replace)
- Charge Port - 3 Phase (Remove and Replace)
- Charge Port - Single Phase - Non-Motorized - Manual Release of Cable
- Charge Port - 3 Phase - Manual Release of Cable
- Door - Charge Port - Non-Motorized (Remove and Replace)
- Door - Charge Port - Single Phase - Motorized (Remove and Replace)
- Slave Charger - LH - 1st Generation (Remove and Replace)
- Slave Charger - LH - 2nd Generation (Remove and Replace)
- Slave Charger - LH - 2nd Generation (Remove and Replace) - Removal
- Installation, Configuration, and Coolant Purge
- Master Charger - RH - 1st Generation (Remove and Replace)
- Master Charger - RH - 2nd Generation (Remove and Replace)
- Master Charger - RH - 2nd Generation (Remove and Replace) - Removal
- Installation, Configuration, and Coolant Purge
- DCDC Converter - 1st Generation (Remove and Replace)
- DCDC Converter - 2nd Generation (Remove and Replace)
- DCDC Converter (Dual Motor) (Remove and Replace)
- Forward Junction Box - 2nd Generation (Remove and Replace)
- Forward Junction Box - 2nd Generation - 20 Amp Fuse (RWD) (Remove and Replace)
- Forward Junction Box - 2nd Generation - 40 Amp Fuse (RWD) (Remove and Replace)
- Forward Junction Box (Dual Motor) (Remove and Replace)
- HV Junction Box - 1st Generation (Remove and Replace)
- HV Junction Box - Cover - 1st Generation (Remove and Replace)
- HV Junction Box - 2nd Generation (Remove and Replace)
- HV Junction Box - Cover - 2nd Generation (Remove and Replace)
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
- North America and Japan only: Inspect the shield collar clamp
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Installation
- HV Junction Box - Reed Switch - 1st Generation (Remove and Replace)
- HV Rapid Mate Vehicle Side (Remove and Replace)
- HV Harness - HVJB to Charge Port - 2nd Generation
- HV Harness - Front Drive Unit to HVJB
- HV Harness - Rear Drive Unit to HVJB
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Charge Port - Single Phase - Non-Motorized (Remove and Replace) - Removal
Note: This procedure describes how to remove and install
the single phase charge port. If the vehicle is equipped with a 3
phase charge port, refer to procedure 44012102 (refer to procedure).
Charge Port - Single Phase - Non-Motorized (Remove and Replace) -
Installation
Installation
Installation procedure is the reverse of removal, except
for the following:
If the charge port has alignment pins, use wire-cutting pliers
o
SEE MORE:
Module - Liftgate Control (Remove and Replace)
Removal
Remove the RH side trunk trim (refer to procedure).
Disconnect the harness connectors (x2) from the electric park
brake (EPB) module.
Disconnect the harness connections (x2) from the liftgate
control mod
Pipe - High Pressure - Compressor to Condenser (Dual Motor) (Remove and
Replace)
Removal
Position the vehicle on a lift, but do not raise it at this
time.
Recover refrigerant from the vehicle (refer to procedure).
Remove the 12V battery (refer to procedure).
Remove the bolt that secures the high pressure pipe to the
compressor (torque 10 Nm).
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