Tesla Model S Owners & Service Manuals

Tesla Model S: HV Rapid Mate Vehicle Side (Remove and Replace)

Tesla Model S (2012-2025) Service Manual / High Voltage System / HV Rapid Mate Vehicle Side (Remove and Replace)

Removal

  1. Remove the HV battery assembly(refer to procedure).
  2. Lower the vehicle, but keep it in position to raise it in a later step.
  3. Remove the 2nd row seat cushion frame (refer to procedure) .
  4. Remove the high voltage junction box (HVJB) cover:
    • 1st Generation, refer to procedure
    • 2nd Generation, refer to procedure
  5. Mark the HV cables from the drive inverter appropriately as positive and negative.

    HV Rapid Mate Vehicle Side (Remove and Replace)

  6. Remove the 2 bolts at the rear of the HVJB that secure the HV cables from the drive inverter and HV battery (torque 9 Nm).

    HV Rapid Mate Vehicle Side (Remove and Replace)

  7. Pull the HV cables that lead to the HV battery out from the HVJB. Leave the HV cables that lead to the drive inverter in place.
  8. Raise and support the vehicle (refer to procedure).
Note: The following steps are performed from beneath the vehicle.
  1. Release the bolt that secures the ground strap to the vehicle (torque 6 Nm).

    HV Rapid Mate Vehicle Side (Remove and Replace)

  2. Remove the 2 bolts that secure the Rapid Mate connector to the body (torque 9 Nm).

    HV Rapid Mate Vehicle Side (Remove and Replace)

  3. Remove the 2 bolts that secure the plastic cover to the body (torque 6 Nm).

    HV Rapid Mate Vehicle Side (Remove and Replace)

  4. Pull the HV cables out of the vehicle and remove the Rapid Mate assembly.
Installation

Installation procedure is the reverse of removal.

    READ NEXT:

     HV Harness - HVJB to Charge Port - 2nd Generation

    Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a

     HV Harness - Front Drive Unit to HVJB

    Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a

     HV Harness - Rear Drive Unit to HVJB

    Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a

    SEE MORE:

     Importing Contacts and Recent Calls

    Once paired, use the Bluetooth settings screen to specify whether you want to allow access to your phone's calendar, contacts and recent calls. If you allow access, you can use the phone app to make calls and send messages to people in your list of contacts and on your recent calls list (see Bl

     Debris or moisture in the A/C system

    Internally or externally damaged components can cause debris and moisture to enter the A/C system. Perform the following procedures if debris or excessive moisture ingress is suspected. Caution: Do not attempt to use an A/C refrigerant flushing kit with Model S and Model X. A/

    © 2019-2025 Copyright www.tesms.org