Tesla Model S Owners & Service Manuals

Tesla Model S: HV Rapid Mate Vehicle Side (Remove and Replace)

Tesla Model S (2012-2025) Service Manual / High Voltage System / HV Rapid Mate Vehicle Side (Remove and Replace)

Removal

  1. Remove the HV battery assembly(refer to procedure).
  2. Lower the vehicle, but keep it in position to raise it in a later step.
  3. Remove the 2nd row seat cushion frame (refer to procedure) .
  4. Remove the high voltage junction box (HVJB) cover:
    • 1st Generation, refer to procedure
    • 2nd Generation, refer to procedure
  5. Mark the HV cables from the drive inverter appropriately as positive and negative.

    HV Rapid Mate Vehicle Side (Remove and Replace)

  6. Remove the 2 bolts at the rear of the HVJB that secure the HV cables from the drive inverter and HV battery (torque 9 Nm).

    HV Rapid Mate Vehicle Side (Remove and Replace)

  7. Pull the HV cables that lead to the HV battery out from the HVJB. Leave the HV cables that lead to the drive inverter in place.
  8. Raise and support the vehicle (refer to procedure).
Note: The following steps are performed from beneath the vehicle.
  1. Release the bolt that secures the ground strap to the vehicle (torque 6 Nm).

    HV Rapid Mate Vehicle Side (Remove and Replace)

  2. Remove the 2 bolts that secure the Rapid Mate connector to the body (torque 9 Nm).

    HV Rapid Mate Vehicle Side (Remove and Replace)

  3. Remove the 2 bolts that secure the plastic cover to the body (torque 6 Nm).

    HV Rapid Mate Vehicle Side (Remove and Replace)

  4. Pull the HV cables out of the vehicle and remove the Rapid Mate assembly.
Installation

Installation procedure is the reverse of removal.

    READ NEXT:

     HV Harness - HVJB to Charge Port - 2nd Generation

    Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a

     HV Harness - Front Drive Unit to HVJB

    Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a

     HV Harness - Rear Drive Unit to HVJB

    Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a

    SEE MORE:

     Low Voltage Power Socket

    Your Model S has a power socket located in the center console's rear compartment. To access the low voltage socket, open the front compartment of the center console. The power socket is suitable for accessories requiring up to 12A continuous draw (16A peak). NOTE: Power is available whenever th

     USB Ports

    Model S has five USB ports: Two USB ports are located in the front compartment of the center console. These can be used to charge USB devices and to play audio files from a phone or USB device. Two USB ports are located below the rear touchscreen that can be used to charge USB devices. O

    © 2019-2025 Copyright www.tesms.org