Tesla Model S Owners & Service Manuals

Tesla Model S: Condenser - Sub-cool (Remove and Replace)

Tesla Model S (2012-2025) Service Manual / Thermal Management / Condenser - Sub-cool (Remove and Replace)

Removal

  1. Recover refrigerant from the vehicle (refer to procedure)
  2. Remove front aero shield panel (refer to procedure)
  3. Remove front RH wheel arch liner (refer to procedure)
  4. Remove bolts (x2) securing front bumper panel support bar and remove (torque 11 Nm).

    Condenser - Sub-cool (Remove and Replace)

  5. Remove nuts (x2) securing two air conditioning pipes (inboard) to condenser (torque 8 Nm).

    Condenser - Sub-cool (Remove and Replace)

  6. Release pipes and tie aside. Caution: Plug pipe connections to prevent ingress of moisture or dirt. Caution: Remove and discard O-rings.
  7. Disconnect condenser fan motor connector.
  8. Remove screws (x4) securing condenser mounting clamps (torque 3 Nm).

    Condenser - Sub-cool (Remove and Replace)

  9. Release condenser from lower mounting and collect clamps.
  10. Release condenser from upper mounting and remove assembly from vehicle. Caution: Exercise care when removing condenser to avoid damage.
  11. Remove bolts (x4) securing fan motor assembly to condenser and separate from fan assembly (torque 6 Nm).

    Condenser - Sub-cool (Remove and Replace)

Installation

Installation procedure is the reverse of removal.

Note: Clean the affected areas before installation.

Caution: Lubricate new O-rings with clean refrigerant oil.

    READ NEXT:

     Fan - Condenser - LH (Remove and Replace)

    Removal Recover refrigerant from the vehicle (refer to procedure). Remove the front wheel arch liner (refer to procedure). Remove the bolts (x2) and remove the front bumper support ba

     Fan - Condenser - RH (Remove and Replace)

    Removal Remove the front wheel arch liner (refer to procedure). If equipped, release the bolts (x2) that secure the front bumper support bar (torque 11 Nm). Remove the bar from the ve

     Receiver Dryer and Desiccant (Remove and Replace)

    Note: The desiccant bag in the receiver dryer is a serviceable item and must be replaced every 2 years, whenever the system is opened to ambient air for an extended time, or when an A/C sy

    SEE MORE:

     Vehicle Labeling

    It is important to understand your vehicle's original tire sizes and pressures, and the GVWR (Gross Vehicle Weight Rating) and GAWR (Gross Axle Weight Rating). This information can be found on two labels attached to Model S. Tire and Loading Information Label Vehicle Certification Label W

     Frame - Panoramic Roof Assembly (Remove and Replace) - Installation

    Installation Use a scraping tool to remove the majority of the adhesive from the body, leaving a smooth layer of the original adhesive approximately 1 mm thick or less. Remove all existing butyl patches and replace them with new ones

    © 2019-2025 Copyright www.tesms.org