Tesla Model S Owners & Service Manuals

Tesla Model S: Door Assembly - Front - LH (Remove and Replace)

Tesla Model S (2012-2025) Service Manual / Closures / Door Assembly - Front - LH (Remove and Replace)

Removal

  1. Position vehicle with clear access to door assembly.
  2. Remove sill panel trim (refer to procedure)
  3. Disconnect door harness connectors (x3) from dash wiring harness.
  4. Support door on stand. Caution: Take care not to damage component(s).
  5. Mark installed positions of hinge to 'A' pillar to aid installation.
  6. Remove bolts (x6) securing door hinges to body (torque 31 Nm).

    Note: Components have been removed in this graphic to aid clarity.

    Door Assembly - Front - LH (Remove and Replace)

  7. With assistance release harness grommet from 'A' post.
  8. Carefully withdraw door wiring harness. Caution: Take care not to damage component(s).
  9. Remove door and position aside to prevent damage.

    Caution: Protect exterior paint surfaces during this procedure.

    Door Assembly - Front - LH (Remove and Replace)

Installation
  1. Installation procedure is the reverse of removal, except for the following:
  2. Install door and set hinges to witness marks. Check door alignment, adjust if required.

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     Latch - Door - Front - LH (Remove and Replace)

    Removal Remove front door trim panel (refer to procedure) Remove screws (x2) securing door latch assembly to reinforcement (torque 10 Nm).

     Latch - Door - Rear - LH (Remove and Replace)

    Removal Remove the rear seat cushion frame (refer to procedure). Remove the rear sill trim panel (refer to procedure). Release the carpet and sound insulation from the rear seat m

     Striker - Door - Front - LH (Remove and Replace)

    Removal Open door. Remove countersunk screws (x2) securing striker plate to 'B' pillar (torque 22 Nm). Note: Note installed position of components before removal.

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     12V Positive Jump Post (Remove and Replace)

    Warning: Before disconnecting the 12 volt power supply, ensure that driver's door window is fully open. Failure to follow this instruction could result in vehicle lockout. Warning: If the 12 volt power supply is disconnected, do not attempt to open any doors with door glass in closed

     Steering Rack (Dual Motor) (Remove and Replace)

    Warning: If the vehicle has air suspension, activate "Jack" mode on the touchscreen before raising and supporting the vehicle. Removal Remove the front subframe (refer to procedure). Remove the bolts (x2) that secure the steering rack assembly to the subframe (torque 17

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