Tesla Model S: Door - Charge Port - Non-Motorized (Remove and Replace)
Tesla Model S (2012-2025) Service Manual / High Voltage System / Door - Charge Port - Non-Motorized (Remove and Replace)
Removal
- Remove the LH tail light assembly (refer to procedure).
- Remove the screws (x3) that secure the charge port door to the
tail light assembly.
- Remove the charge port door.
Installation procedure is the reverse of removal, except for the following:
- Ensure that the studs on the tail light align with the slots on
the charge port door before installing the screws.
- Test the charge port door for proper fit and operation after the tail light is installed. Adjust the charge port door and tail light as necessary.
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Door - Charge Port - Single Phase - Motorized (Remove and Replace)
Note: The charge port door and motor are removed as an
assembly.
Removal
Remove the LH tail light assembly (refer to procedure).
Remove the screws (x3) that secure the charg
Slave Charger - LH - 1st Generation (Remove and Replace)
Note: This procedure describes how to remove and install
the 1st generation slave charger. If the vehicle is equipped with a
2nd generation slave charger, refer to procedure 44102102 (refer to
SEE MORE:
Bushing Installation, Front Motor Mount
Use brake cleaner to clean the threaded rod and the nut bearing
assemblies.
Use 3M Spray Lube 08878 or equivalent to lubricate the threaded
rod and the nut bearing assemblies.
Slide the bushing into the left side of the front motor mount so
that the shorter cavities are horiz
12V Battery Bracket Beam (Remove and Replace)
Removal
Remove the 12V battery (refer to procedure).
Release the 2 bolts that secure the 12V battery bracket to the
front crossmember (torque 15 Nm).
Remove the 12V battery tray.
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