Tesla Model S: Bushing Removal, Front Motor Mount
Warning: To avoid personal injury, eye protection must
be worn when performing this operation.
Warning: To avoid personal injury, safety-toe shoes and
cut-resistant gloves are recommended when performing this
operation.
Note: A demonstration video for removing and replacing
the drive unit bushing can be found on the Tesla Academy
training site. It is listed as TAS-DU-BUSHING-OLT-01_EN: Model S
Drive Unit Bushing Removal Video.
The drive unit bushing tool set includes the following parts:
1
|
Driver |
2
|
Front bushing cup |
3
|
Rear bushing cup |
4
|
Nut bearing assemblies |
5
|
Threaded rod |
Bushing Removal, Front Motor Mount
Note: The front motor mount only permits removal and
installation from 1 side of the mount. Remove and install the
bushing only in the direction shown.
- Remove the drive unit (refer to procedure).
- Use brake cleaner to clean the threaded rod and the nut bearing
assemblies.
- Use 3M Spray Lube 08878 or equivalent to lubricate the threaded
rod and the nut bearing assemblies.
- Thread 1 nut bearing assembly onto 1 end of the threaded rod.
- Slide the closed end of the front bushing cup onto the other end
of the threaded rod.
- Slide the other end of the threaded rod through the left side of
the front bushing.
- Slide the driver onto the other end of the threaded rod so that
the side of the driver with the single tapered counterbore faces the
bushing and the flat side is angled in line with the side of the
drive unit.
1
|
Faces bushing |
2
|
Faces nut bearing
assembly |
Note: A gap between the taper on the bushing
driver and the bushing is normal. The bushing compresses as
the nut bearing assemblies are tightened.
- Thread the second nut bearing assembly onto the other end of the
threaded rod until it lightly touches the driver.
- Adjust the assembly until the front bushing cup is seated flush
against the front motor mount.
- Place a 1 in (24 mm) ratchet wrench onto each nut bearing
assembly.
- Alternate rotating the ratchet wrenches to push the driver
towards the front bushing cup until the bushing is removed into the
bushing cup.
Caution: If the effort required to rotate the ratchet
wrenches is excessive, the tool is misaligned and continued
ratcheting could cause damage. Loosen the nut bearing
assemblies on the threaded rod, add lubrication to the
threaded rod, realign the parts, and begin again.
- Remove the tool and the bushing from the front motor mount.
- Disassemble the removed tool. Discard the bushing.
READ NEXT:
Use brake cleaner to clean the threaded rod and the nut bearing
assemblies.
Use 3M Spray Lube 08878 or equivalent to lubricate the threaded
rod and the nut bearing assemblies.
Slid
Warning: To avoid personal injury, eye protection must
be worn when performing this operation.Warning: To avoid personal injury, safety-toe shoes and
cut-resistant gloves are recommended whe
SEE MORE:
Your Model S has a power socket located in the center
console's rear compartment. To access the low voltage
socket, open the front compartment of the center
console.
The power socket is suitable for accessories requiring up
to 12A continuous draw (16A peak).
NOTE: Power is available whenever th
To display charging locations on the map, touch the
map's search bar, then touch Charging. Charging
locations are shown in a list (with the closest charging
location at the top of the list) and represented by
corresponding pins on the map. Touch a pin to display
more information, navigate to it