Tesla Model S Owners & Service Manuals

Tesla Model S: Handle - Exterior Release - Door - Rear - LH (Remove and Replace)

Tesla Model S (2012-2023) Service Manual / Closures / Handle - Exterior Release - Door - Rear - LH (Remove and Replace)

Removal

  1. Remove regulator assembly (refer to procedure)
  2. Make sure exterior release handle is fully retracted.
  3. Disconnect handle harness connector.
  4. Remove nuts (x4) securing door release assembly to reinforcement (torque 9 Nm).
  5. Carefully release door handle assembly from door outer panel and disconnect handle harness connector.

    Caution: Take care not to damage component(s).

    Caution: Protect exterior paint surfaces during this procedure.

    Handle - Exterior Release - Door - Rear - LH (Remove and Replace)

  6. Remove exterior release handle assembly from door.

    Handle - Exterior Release - Door - Rear - LH (Remove and Replace)

  7. Remove door handle rear seal.
  8. Remove screws (x4) securing handle grip backplate and remove (torque 2 Nm).

    Handle - Exterior Release - Door - Rear - LH (Remove and Replace)

  9. Release LED from door grip.
  10. Remove door grip from fork.

    Handle - Exterior Release - Door - Rear - LH (Remove and Replace)

Installation

Installation is the reverse of removal, except for the following:

  • Install the grip and back plate on the new handle assembly before reinstallation.
  • Use Toolbox to update or redeploy the firmware:
    • If the vehicle is not running the latest firmware, run the "Vehicle Firmware Update" procedure.
    • If the vehicle is running the latest firmware, run the "Firmware Redeploy" procedure.
  • After installation, check operation of replacement door handle.

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     Grip - Door - Exterior Handle - Front - LH (Remove and Replace)

    Removal Remove grip backplate (refer to procedure) . Release LED from door grip. Release door grip from fork and remove.

     Grip - Door - Exterior Handle - Rear - LH (Remove and Replace)

    Removal Remove grip backplate (refer to procedure) Release LED from door grip. Remove door grip from fork. Ins

     Back Plate - Door - Exterior Handle - Front - LH (Remove and Replace)

    Removal Remove door handle for access (refer to procedure) Position handle assembly on a soft working surface. Remove door handle rear seal. Remove screws (x4) securing handle gri

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    Regularly inspect the tread and side walls for any sign of distortion (bulges), foreign objects, cuts or wear. WARNING: Do not drive Model S if a tire is damaged, excessively worn, or inflated to an incorrect pressure. Check tires regularly for wear, and ensure there are no cuts, bulges or

     Assembly - Cover - Footwell - LH (Remove and Replace)

    Removal Fully open the driver's door. Move the driver's seat rearward for access. Remove the LH center console closeout extension (refer to procedure) Remove the screws (x2) that secure the footwell closing trim to the dash (torque 2 Nm).

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