Tesla Model S: Module - Thermal Controller (Remove and Replace)
Removal
- Remove IP carrier (refer to procedure)
- Remove screws (x4) securing thermal control module to HVAC unit.
- Position module for access and disconnect wiring harness
connectors (x4).
Caution: Take care not to damage component(s).
- Position harness connectors aside, roll module and remove from
dash assembly.
InstallationInstallation procedure is the reverse of removal, except for the
following:
Use Toolbox to update or redeploy the firmware:
- If the vehicle is not running the latest firmware, run
the "Vehicle Firmware Update" procedure.
- If the vehicle is running the latest firmware, run the
"Firmware Redeploy" procedure.
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Removal
Remove the IP carrier (refer to procedure).
Disconnect the HVAC harness connector from the Remote Climate
Control Module (RCCM).
Remove the screws (x4) that secure the RCC
Removal
Open door.
Power seat height adjust fully upwards for access.
Disconnect seat heater module connectors and harnesses (x2).
Warning: If the vehicle has air suspension, activate "Jack"
mode on the touchscreen before raising and supporting the vehicle.
Removal
Raise and support the vehicle (refer to pro
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Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
minimum rating of class 00 (500V) must be worn any time a high
voltage cable is handled. Refer
Removal
Position the vehicle on a lift, but do not raise it at this
time.
Recover refrigerant from the vehicle (refer to procedure).
Remove the 12V battery (refer to procedure).
Remove the bolt that secures the high pressure pipe to the
compressor (torque 10 Nm).