Tesla Model S: Pipe - High Pressure - Sub-Cool Condenser to Chiller (Remove and Replace)
Removal
- Recover refrigerant from the vehicle (refer to procedure)
- Remove front skid plate (refer to procedure)
- Remove nut (x1) securing pipe to sub-cool condenser (torque 8
Nm).
- Remove nut (x1) securing pipe retaining plate to TXV (torque 12
Nm).
- Disconnect refrigerant pipes from TXV.
Caution: Plug pipe connections to prevent ingress of
moisture or dirt.
Caution: Remove and discard O-rings.
- Remove underhood storage unit for access (refer to procedure)
- Remove bolt securing sub-cool condenser / chiller high pressure
pipe at union to high pressure charge port pipe (torque 8 Nm).
Caution: Plug pipe connections to prevent ingress of
moisture or dirt.
Caution: Remove and discard O-rings.
- Maneuver and remove pipe.
Installation
- Installation procedure is the reverse of removal, except
for the following:
- Replace A/C pipe O-rings.
Caution: Lubricate new O-rings with clean refrigerant
oil.
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Removal
Recover refrigerant from the vehicle (refer to procedure)
Remove underhood storage unit (refer to procedure)
Remove nut securing pipe retaining plate to evaporator TXV
(to
Removal
Recover refrigerant from the vehicle (refer to procedure).
Remove the underhood storage unit (refer to procedure).
Remove the bolt that secures the high pressure pipe to the
Removal
Position the vehicle on a lift, but do not raise it at this
time.
Recover refrigerant from the vehicle (refer to procedure).
Remove the 12V battery (refer to procedure).
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Removal
Position the vehicle so that there is full access to the door.
Open the door for access.
Release the screw cover from the door trim panel.
Caution: Take care not to damage component(s).
Remove the screws (x3) that secure the trim pad
Warning: To avoid
personal injury, wear cut-resistant gloves when performing this
operation.
Warning: To avoid
personal injury, eye protection must be worn when performing this
operation.
Note: Use Dow Betaseal
Express or an equivalent fast-curing glass adhesive to per