Tesla Model S: Position Switch Harness - Door Handle (Remove and Replace)
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Note: This procedure is valid for all 2nd generation
door handles.
Special tools required for this procedure:
Supplier
Part Number
Description
Installation
Install the microswitch harness.
Reinstall all components other than the door backing. Leave the
harnesses loose.
Note: If performing this procedure o
Removal
Remove door trim pad (refer to procedure)
Loosen but do not remove clamp nut securing door glass to
regulator (torque 7.5 Nm). This allows glass to move fore and aft.
Cauti
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Installation
Installation procedure is the reverse of removal, except for the
following:
Caution: Do not reuse the heart flex clips; they are
one-time use only.
Vehicles with next generation seats: To secure the retention
strap to the door, perform the following s
Warning: If the vehicle has air suspension, activate "Jack"
mode on the touchscreen before raising and supporting the vehicle.
Removal
Remove road wheel (refer to procedure)
Remove nut and bolt securing link to suspension knuckle (torque
130 Nm).
Remove nut and bolt