Tesla Model S: Position Switch Harness - Door Handle (Remove and Replace)
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Note: This procedure is valid for all 2nd generation
door handles.
Special tools required for this procedure:
Supplier
Part Number
Description
Installation
Install the microswitch harness.
Reinstall all components other than the door backing. Leave the
harnesses loose.
Note: If performing this procedure o
Removal
Remove door trim pad (refer to procedure)
Loosen but do not remove clamp nut securing door glass to
regulator (torque 7.5 Nm). This allows glass to move fore and aft.
Cauti
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Removal
Remove regulator assembly (refer to procedure)
Make sure exterior release handle is fully retracted.
Disconnect handle harness connector.
Remove nuts (x4) securing door release assembly to reinforcement
(torque 9 Nm).
Carefully release door handle assembly from d
Warning: "Jack mode" must
be activated on vehicles with air suspension before lifting the
vehicle. Failure to do this might lead to suspension damage and
could cause serious personal injury.
Note: Vehicles with air
suspension might need the suspension to be set to "High" or "Very