Tesla Model S Owners & Service Manuals

Tesla Model S: Subframe Assembly - Rear (Remove and Replace)

Tesla Model S (2012-2026) Service Manual / Chassis / Subframe Assembly - Rear (Remove and Replace)

Removal

  1. Remove the rear drive unit:
    • Small drive unit: Refer to procedure.
    • Large drive unit: Refer to procedure.
  2. Remove the rear sway bar (refer to procedure).
  3. If the vehicle is equipped with air suspension, remove the bolt that secures the LH ride height sensor bracket to the subframe (torque 7 Nm). Remove the sensor and bracket.

    Subframe Assembly - Rear (Remove and Replace)

  4. Repeat the previous step to remove the RH ride height sensor and bracket.
  5. Release the harness clips (x11) from the subframe assembly.
  6. Remove the rear subframe harness.

    Subframe Assembly - Rear (Remove and Replace)

Installation

Installation procedure is the reverse of removal.

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     Subframe Assembly - Front (Remove and Install)

    Special tools required for this procedure: Supplier Part Number Description

     Subframe Assembly - Front (Remove and Replace)

    Removal Remove front subframe assembly for access (refer to procedure) Remove and discard the bolts (x2) securing steering rack assembly to subframe (torque 175 Nm).

     Skidplate - Front (Remove and Replace)

    Warning: If the vehicle has air suspension, activate "Jack" mode on the touchscreen before raising and supporting the vehicle. Removal Remove front aero shield (refer

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     Hinge - Hood - LH (Remove and Replace)

    Removal Remove the hood assembly (refer to procedure). Mark the installed position of the hinge to the hood. Remove the nuts (x2 or x3) that secure the LH hinge to the hood (torque 24 Nm). Caution: Protect exterior paint work from possible damage during this pr

     Steering Rack (RWD) (Remove and Replace) - Installation

    Installation Installation procedure is the reverse of removal, except for the following: Caution: Replace all nylon-insert locknuts. Caution: Replace all Patchbolt(s). Note: The LH and RH subframe braces are not interchangeable.

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