Tesla Model S Owners & Service Manuals

Tesla Model S: Filter - Particulate (Remove and Replace)

Tesla Model S (2012-2023) Service Manual / Thermal Management / Filter - Particulate (Remove and Replace)


  1. Remove the rear center underhood apron (refer to procedure).
  2. Release the retainers (x2) that secure the particulate filter cover.

    Note: Components have been removed in this graphic to aid clarity.

    Filter - Particulate (Remove and Replace)

  3. Remove the particulate filter cover.
  4. Remove the particulate filter.

    Filter - Particulate (Remove and Replace)


Installation procedure is the reverse of removal, except for the following:

Note: Clean the affected areas before installation.

Caution: Care must be taken to ensure that the particulate filter is not kinked or twisted during installation.

 Ensure that the filter housing components are assembled correctly.


     HVAC Assembly (Remove and Replace)

    Removal Remove cross car beam (refer to procedure). Recover refrigerant from AC system (refer to procedure). Disconnect AC connection to HVAC, discard 'O' rings (torque 22 Nm).

     Actuator - Inlet (Remove and Replace)

    Removal Remove glove box assembly (refer to procedure) Disconnect actuator harness connector. Remove screws (x3) securing recirculation actuator to HVAC assembly (torque 1 Nm).

     Actuator - Driver's Temperature (Remove and Replace)

    Removal Remove IP carrier (refer to procedure) Disconnect duct temperature sensor harness connector. Remove screw securing duct to HVAC assembly and position duct aside (torque 1


     Frame - Panoramic Roof Assembly (Remove and Replace) - Installation

    Installation Use a scraping tool to remove the majority of the adhesive from the body, leaving a smooth layer of the original adhesive approximately 1 mm thick or less. Remove all existing butyl patches and replace them with new ones

     Vertical Alignment

    Special tools required for this procedure: Supplier Part Number Description Tesla 1056984-00-A Radar Calibration Bubble Level - Cross Test Tesla 1056723-00-A

    © 2019-2023 Copyright www.tesms.org