Tesla Model S: Master Charger - RH - 2nd Generation (Remove and Replace)
Tesla Model S (2012-2025) Service Manual / High Voltage System / Master Charger - RH - 2nd Generation (Remove and Replace)
- Master Charger - RH - 2nd Generation (Remove and Replace) - Removal
- Installation, Configuration, and Coolant Purge
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Master Charger - RH - 2nd Generation (Remove and Replace) - Removal
Note: This procedure describes how to remove and install
the 2nd generation master charger. If the vehicle is equipped with a
1st generation master charger, refer to procedure 44100202 (refer
Installation, Configuration, and Coolant Purge
Fully clean the area before installing the new charger.
Note: Have an assistant hold up the front of the HVJB
20-30 mm until the coolant hoses have been secured to the
charger.
DCDC Converter - 1st Generation (Remove and Replace)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
SEE MORE:
Special Tools - HV Battery Alignment Rods
The HV battery alignment rods assist in aligning the HV battery during
installation.
Note: This tool is intended to be used by 2 technicians.
To use the alignment rods:
Position the table under the vehicle until the bolt holes in the battery
and vehicle are roughly aligned. Do not lo
Switch - Brake Light (Remove and Replace)
Removal
Remove the driver's side lower dash trim (refer to procedure).
Rotate the brake light switch 45 degrees clockwise and release
it from the brake pedal assembly.
Caution: The brake light switch is a one time use
component. Ensure that a new switch is used
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