Tesla Model S: Master Charger - RH - 2nd Generation (Remove and Replace)
Tesla Model S (2012-2025) Service Manual / High Voltage System / Master Charger - RH - 2nd Generation (Remove and Replace)
- Master Charger - RH - 2nd Generation (Remove and Replace) - Removal
- Installation, Configuration, and Coolant Purge
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Master Charger - RH - 2nd Generation (Remove and Replace) - Removal
Note: This procedure describes how to remove and install
the 2nd generation master charger. If the vehicle is equipped with a
1st generation master charger, refer to procedure 44100202 (refer
Installation, Configuration, and Coolant Purge
Fully clean the area before installing the new charger.
Note: Have an assistant hold up the front of the HVJB
20-30 mm until the coolant hoses have been secured to the
charger.
DCDC Converter - 1st Generation (Remove and Replace)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
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Disconnect 12V Power (Dual Motor)
Warning: If the 12V power supply is disconnected, do
not attempt to open any doors with door glass in closed position.
Failure to follow this instruction could result in door glass
shatter.
Note: Before disconnecting the 12V power supply,
ensure that the driver's door window is
Subframe Assembly - Front (Remove and Replace)
Removal
Remove front subframe assembly for access
(refer to procedure)
Remove and discard the bolts (x2) securing
steering rack assembly to subframe (torque 175 Nm).
Caution: Replace all
Patchbolt(s).
Caution:
Ensure that the bolts ar
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