Tesla Model S Owners & Service Manuals

Tesla Model S: Radiator (Remove and Replace)

Tesla Model S (2012-2026) Service Manual / Thermal Management / Radiator (Remove and Replace)

Removal

  1. Drain the cooling system (refer to procedure).
  2. Remove the front fascia assembly for access (refer to procedure).
  3. Release the clamps (x2) that secure the feed and return hoses to the radiator. Release the hoses from the radiator.

    Note: Place suitable absorbent material around the affected area to absorb any possible fluid spillage.

    Radiator (Remove and Replace)

  4. Carefully release the clips (x2) that secure the front LH duct to the rear duct. Repeat on the RH side.

    Radiator (Remove and Replace)

  5. Carefully release the clips (x6) that secure the radiator front duct lower fixings to the rear duct.

    Radiator (Remove and Replace)

  6. Carefully release the clips (x6) that secure the radiator front duct upper fixings to the rear duct.

    Radiator (Remove and Replace)

  7. Remove the radiator front duct.
  8. Release the radiator from the upper mounting brackets (x2).

    Caution: Be careful not to damage the radiator during this procedure.

    Radiator (Remove and Replace)

  9. Maneuver the top of the radiator forwards and lift up the bottom to clear the ankle catcher.

    Note: If necessary, remove the ankle catcher (refer to procedure).

    Radiator (Remove and Replace)

  10. Remove the radiator.

    Radiator (Remove and Replace)

Installation
  1. Installation procedure is the reverse of removal, except for the following:
  2. Refill and bleed the cooling system (refer to procedure).

    READ NEXT:

     Reservoir Assembly - Coolant (Remove and Replace)

    Warning: If the 12V power supply is disconnected, do not attempt to open any doors with door glass in closed position. Failure to follow this instruction could result in door glass shat

     Reservoir Assembly - Coolant (Dual Motor) (Remove and Replace)

    Warning: If the 12V power supply is disconnected, do not attempt to open any doors with door glass in closed position. Failure to follow this instruction could result in door glass shat

     Reservoir Cap - Coolant (Remove and Replace)

    Removal Remove the rear underhood apron (refer to procedure). Remove the cap from the reservoir. Installation Ins

    SEE MORE:

     HV Rapid Mate Vehicle Side (Remove and Replace)

    Removal Remove the HV battery assembly(refer to procedure). Lower the vehicle, but keep it in position to raise it in a later step. Remove the 2nd row seat cushion frame (refer to procedure) . Remove the high voltage junction box (HVJB) cover: 1st Gen

     Coat Hangers

    Your Model S has a coat hanger on each side of the vehicle above the rear window in the second row, next to the reading light. Push the coat hanger to release it. Push it again to retract it. Active Road Noise Reduction Model S is equipped with Active Road Noise Reduction which reduces low-freq

    © 2019-2026 Copyright www.tesms.org