Tesla Model S Owners & Service Manuals

Tesla Model S: Shaft - Steering Column - Intermediate Lower (Dual Motor) (Remove and Replace)

Tesla Model S (2012-2024) Service Manual / Steering / Shaft - Steering Column - Intermediate Lower (Dual Motor) (Remove and Replace)

Warning: If the 12V power supply is disconnected, do not attempt to open any doors with door glass in closed position. Failure to follow this instruction could result in door glass shatter.

Note: Before disconnecting the 12V power supply, ensure that the driver's door window is fully open. Failure to follow this instruction could result in vehicle lockout.

Removal

  1. Ensure that the front wheels are pointed straight ahead.
  2. Lock the steering wheel in position.
  3. Remove the HV battery (refer to procedure).
  4. Mark the lower intermediate shaft position relative to the steering rack.
  5. Remove the bolt that secures the lower intermediate shaft to the steering rack (torque 49 Nm).

    Shaft - Steering Column - Intermediate Lower (Dual Motor) (Remove and Replace)

  6. Mark the lower intermediate shaft position relative to the upper intermediate shaft and pinion.
  7. Remove the nut and bolt that secure the lower intermediate shaft to the upper intermediate shaft (torque 50 Nm).

    Shaft - Steering Column - Intermediate Lower (Dual Motor) (Remove and Replace)

  8. Release the lower intermediate shaft from the slot in the upper intermediate shaft.
  9. Release the lower intermediate shaft from the steering rack.
  10. Remove the lower intermediate shaft from the vehicle.
Installation

Installation procedure is the reverse of removal, except for the following:

Note: Clean the affected areas before installation.

  1. Ensure that the lower intermediate shaft to pinion marks align correctly.
  2. Unlock the steering wheel.
  3. Connect a laptop with Toolbox 2.0 or later to the vehicle.
  4. In Toolbox, select Panels > Steering > Power Steering (EPAS) Control. Click the Start/Play button and follow the onscreen instructions.

Note: After calibrating EPAS, drive the vehicle for a minimum of 5 minutes before returning the vehicle to the customer.

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     Shaft - Steering Column - Intermediate Upper (Remove and Replace)

    Removal Remove the driver's side footwell cover (refer to procedure). Disconnect the lower intermediate shaft (refer to procedure). Disconnect the lower intermediate shaft fro

     Shaft - Steering Column - Intermediate Upper (Dual Motor) (Remove and Replace)

    Warning: If the 12V power supply is disconnected, do not attempt to open any doors with door glass in closed position. Failure to follow this instruction could result in door glass shat

     Steering Wheel (Remove and Replace)

    Removal Remove the driver's air bag (refer to procedure). Position the wheels straight ahead. Mark the steering wheel relative position to the column. Remove and discard the bolt

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     If Vehicle Has No Power

    If Model S has no low voltage power, perform the following steps to open the hood or jump start the auxiliary low voltage battery. Jump Starting the Low Voltage Battery CAUTION: Model S cannot be used to jump start another vehicle. Doing so can result in damage. NOTE: If jump starting Model S usi

     General Fitting Instructions

    Component removal Whenever possible, clean components and surrounding area before removal. Cap off openings exposed by component removal. Immediately seal fuel, oil or hydraulic lines when apertures are exposed; use plastic caps or plugs to prevent loss of fluid and ingress of dirt.

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