Tesla Model S: Shaft - Steering Column - Intermediate Upper (Remove and Replace)
Removal
- Remove the driver's side footwell cover (refer to procedure).
- Disconnect the lower intermediate shaft (refer to procedure).
- Disconnect the lower intermediate shaft from the slot in the
upper intermediate shaft.
- Release the upper intermediate shaft from the column shaft.
- Release the clips (x4) that secure the steering shaft seal to
the bulkhead.
- Remove the upper intermediate shaft.
Installation
Installation procedure is the reverse of removal, except for the
following:
Caution: Replace all nylon-insert locknuts.
- Ensure that the upper intermediate shaft to column marks align
correctly.
- Run the "Power Steering (EPAS) Control" procedure in Toolbox.
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Warning: If the 12V power supply is disconnected, do
not attempt to open any doors with door glass in closed
position. Failure to follow this instruction could result in
door glass shat
Removal
Remove the driver's air bag (refer to procedure).
Position the wheels straight ahead. Mark the steering wheel
relative position to the column.
Remove and discard the bolt
Removal
Ensure that the front road wheels are in a straight ahead
position.
Remove the driver's side lower dash trim (refer to procedure).
Remove the steering controller modul
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Removal
Remove regulator assembly (refer to procedure)
Make sure exterior release handle is fully retracted.
Disconnect handle harness connector.
Remove nuts (x4) securing door release assembly to reinforcement
(torque 9 Nm).
Carefully release door handle assembly from d
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
minimum rating of class 00 (500V) must be worn any time a high
voltage cable is handled. Refer