Tesla Model S Owners & Service Manuals

Tesla Model S: Battery System

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 HV Battery Assembly (Remove and Install)

Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a

 HV Battery Assembly (Remove and Replace)

Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a

 HV Battery Blanket (Remove and Replace)

Special tool required for this procedure: Supplier Part Number Description Bosch 223-MR050

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 Seal - Steering Rack (Remove and Replace)

Removal Raise and support the vehicle (refer to procedure). Warning: Do not work on an incorrectly supported vehicle. Remove upper intermediate steering shaft (refer to procedure) Remove steering rack dash seal from shaft.

 HV Junction Box - Cover - 1st Generation (Remove and Replace)

Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 00 (500V) must be worn any time a high voltage cable is handled. Refer

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