Tesla Model S Owners & Service Manuals

Tesla Model S: Battery System

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 HV Battery Assembly (Remove and Install)

Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a

 HV Battery Assembly (Remove and Replace)

Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a

 HV Battery Blanket (Remove and Replace)

Special tool required for this procedure: Supplier Part Number Description Bosch 223-MR050

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 Panel - Aero Shield - Front (Remove and Replace)

Warning: If the vehicle has air suspension, activate "Jack" mode on the touchscreen before raising and supporting the vehicle. Removal Raise and support the vehicle (refer to procedure). Warning: Do not work on an incorrectly supported vehicle.

 Brake Lines - Booster to ABS (Dual Motor) (RHD) (Remove and Replace)

Removal Recover the A/C refrigerant from the vehicle (refer to procedure). Remove the 12V battery bracket beam (refer to procedure). Release the fasteners (x2) that secure the fuse box to the front crossmember (torque 6 Nm).

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