Tesla Model S: Battery System
Tesla Model S (2012-2026) Service Manual / Battery System
- HV Battery Assembly (Remove and Install)
- HV Battery Assembly (Remove and Replace)
- HV Battery Blanket (Remove and Replace)
- HV Battery Charge/Discharge - 3rd Generation Tool (Out of Vehicle)
- HV Battery Charge/Discharge - 4th Generation Tool (Out of Vehicle)
- HV Battery Coolant - Drain and Refill
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HV Battery Assembly (Remove and Install)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
HV Battery Assembly (Remove and Replace)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
HV Battery Blanket (Remove and Replace)
Special tool required for this procedure:
Supplier
Part Number
Description
Bosch
223-MR050
SEE MORE:
Reservoir Assembly - Coolant (Remove and Replace)
Warning: If the 12V power supply is disconnected, do
not attempt to open any doors with door glass in closed position.
Failure to follow this instruction could result in door glass
shatter.
Note: Before disconnecting the 12V power supply,
ensure that the driver's door window
Position Sensor - Door - Exterior Handle - Front - LH (Remove and Replace)
Removal
Remove door handle for access (refer to procedure)
Remove door handle rear seal.
Remove control link pivot pin to allow control link to be
released from housing.
Position control link and remove screw securing position sensor
to link (torque 1 Nm).
Remove scr
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