Tesla Model S: Battery System
Tesla Model S (2012-2026) Service Manual / Battery System
- HV Battery Assembly (Remove and Install)
- HV Battery Assembly (Remove and Replace)
- HV Battery Blanket (Remove and Replace)
- HV Battery Charge/Discharge - 3rd Generation Tool (Out of Vehicle)
- HV Battery Charge/Discharge - 4th Generation Tool (Out of Vehicle)
- HV Battery Coolant - Drain and Refill
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HV Battery Assembly (Remove and Install)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
HV Battery Assembly (Remove and Replace)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
HV Battery Blanket (Remove and Replace)
Special tool required for this procedure:
Supplier
Part Number
Description
Bosch
223-MR050
SEE MORE:
Panel - Aero Shield - Front (Remove and Replace)
Warning: If the vehicle has air suspension, activate "Jack"
mode on the touchscreen before raising and supporting the vehicle.
Removal
Raise and support the vehicle (refer to procedure).
Warning: Do not work on an incorrectly supported
vehicle.
Brake Lines - Booster to ABS (Dual Motor) (RHD) (Remove and Replace)
Removal
Recover the A/C refrigerant from the vehicle
(refer to procedure).
Remove the 12V battery bracket beam
(refer to procedure).
Release the fasteners (x2) that secure the fuse
box to the front crossmember (torque 6 Nm).
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