Tesla Model S: Battery System
Tesla Model S (2012-2026) Service Manual / Battery System
- HV Battery Assembly (Remove and Install)
- HV Battery Assembly (Remove and Replace)
- HV Battery Blanket (Remove and Replace)
- HV Battery Charge/Discharge - 3rd Generation Tool (Out of Vehicle)
- HV Battery Charge/Discharge - 4th Generation Tool (Out of Vehicle)
- HV Battery Coolant - Drain and Refill
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HV Battery Assembly (Remove and Install)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
HV Battery Assembly (Remove and Replace)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
HV Battery Blanket (Remove and Replace)
Special tool required for this procedure:
Supplier
Part Number
Description
Bosch
223-MR050
SEE MORE:
Seal - Steering Rack (Remove and Replace)
Removal
Raise and support the vehicle (refer to procedure).
Warning: Do not work on an incorrectly supported
vehicle.
Remove upper intermediate steering shaft (refer to procedure)
Remove steering rack dash seal from shaft.
HV Junction Box - Cover - 1st Generation (Remove and Replace)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
minimum rating of class 00 (500V) must be worn any time a high
voltage cable is handled. Refer
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