Tesla Model S: Battery System
Tesla Model S (2012-2026) Service Manual / Battery System
- HV Battery Assembly (Remove and Install)
- HV Battery Assembly (Remove and Replace)
- HV Battery Blanket (Remove and Replace)
- HV Battery Charge/Discharge - 3rd Generation Tool (Out of Vehicle)
- HV Battery Charge/Discharge - 4th Generation Tool (Out of Vehicle)
- HV Battery Coolant - Drain and Refill
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HV Battery Assembly (Remove and Install)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
HV Battery Assembly (Remove and Replace)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
HV Battery Blanket (Remove and Replace)
Special tool required for this procedure:
Supplier
Part Number
Description
Bosch
223-MR050
SEE MORE:
Assembly - Frame - Instrument Cluster (Remove and Replace)
Removal
Remove driver side lower dash trim (refer to procedure)
Remove the instrument panel side covers (refer to procedure)
Remove the A-pillar middle trim panels (refer to procedure)
Remove the A-pillar upper trim panels (refer to procedure)
Remove the lower binnac
AC Refrigerant Leak Detection
Recover refrigerant from the vehicle (refer to procedure), see section "Recover
Refrigerant and Verify Charge").
Remove the underhood storage unit(refer to procedure).
Release the bolt that secures the HVAC compressor discharge line (torque
10 Nm).
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