Tesla Model S: Battery System
Tesla Model S (2012-2026) Service Manual / Battery System
- HV Battery Assembly (Remove and Install)
- HV Battery Assembly (Remove and Replace)
- HV Battery Blanket (Remove and Replace)
- HV Battery Charge/Discharge - 3rd Generation Tool (Out of Vehicle)
- HV Battery Charge/Discharge - 4th Generation Tool (Out of Vehicle)
- HV Battery Coolant - Drain and Refill
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HV Battery Assembly (Remove and Install)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
HV Battery Assembly (Remove and Replace)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
HV Battery Blanket (Remove and Replace)
Special tool required for this procedure:
Supplier
Part Number
Description
Bosch
223-MR050
SEE MORE:
Cover - Seat back - 2nd Row Seat - RH (Remove and Replace)
Removal
Remove pivot lock (refer to procedure)
Release and remove latch cover from seat back.
Carefully release cover from seat back frame.
Remove cover and foam assembly from frame.
HV Rapid Mate Vehicle Side (Remove and Replace)
Removal
Remove the HV battery assembly(refer to procedure).
Lower the vehicle, but keep it in position to raise it in a
later step.
Remove the 2nd row seat cushion frame (refer to procedure) .
Remove the high voltage junction box (HVJB) cover:
1st Gen
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