Tesla Model S: Bumper Assembly - Front (Remove and Replace)
Warning: If the 12V power supply is disconnected, do
not attempt to open any doors with door glass in closed position.
Failure to follow this instruction could result in door glass
shatter.
Note: Before disconnecting the 12V power supply,
ensure that the driver's door window is fully open. Failure to
follow this instruction could result in vehicle lockout.
Removal
- Disconnect 12V power.
- Rear wheel drive (RWD): Refer to
procedure.
- Dual Motor: Refer to procedure.
- Remove the front fascia assembly for access (refer to
procedure).
- If installed, remove the plastic rivets (x3) that secure the
knee support foam to the front bumper. Remove the knee support foam.
- If equipped, remove the bolts (x4) that secure both horn
brackets to the bumper carrier and tie the horns aside (torque 11
Nm).
- Remove the plastic rivets (x3) that secure the foam to the front
bumper. Remove the bumper foam, if installed.
- Remove the bolts (x2) that secure the bumper to the carrier
(torque 11 Nm).
- Disconnect the harness connectors (x2) from the LH fan control
module.
- Remove the nuts (x2) that secure the LH fan control module to
the chassis rail (torque 8 Nm).
- Remove the LH fan control module.
- Repeat the previous 3 steps to remove the RH fan control module.
- Remove the bolts (x8) that secure the bumper to the crash
structure (torque 60 Nm).
- Remove the front bumper.
Installation
Installation procedure is the reverse of removal.
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Removal
Remove the front fascia (refer to procedure).
Remove the bolts (x2) that secure the center of the ankle
catcher to the front ducting (torque 4 Nm).
Note: This procedure describes how to remove and replace
the 1st generation front fascia applique. If the vehicle is equipped
with a 2nd generation front fascia applique, refer to procedure
Note: This procedure describes how to remove and
install the 2nd generation front fascia applique. If the vehicle is
equipped with a 1st generation front fascia applique, refer to
procedur
SEE MORE:
Neutral allows Model S to roll freely when you are not
pressing the brake pedal. To shift into Neutral, do any of
the following:
Open Controls, then press and hold the Neutral icon
on the drive mode strip until Model S engages
Neutral.
Choose Neutral from the drive mode selector on th
Warning: If the vehicle
has air suspension, activate "Jack" mode on the touchscreen before
raising and supporting the vehicle.
Note: This procedure
describes how to remove and replace the front dust shields. For
instructions on how to retrofit the 2nd generation dust shields,