Tesla Model S Owners & Service Manuals

Tesla Model S: HV Junction Box - Cover - 2nd Generation (Remove and Replace)

Tesla Model S (2012-2024) Service Manual / High Voltage System / HV Junction Box - Cover - 2nd Generation (Remove and Replace)

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 HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal

Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a

 North America and Japan only: Inspect the shield collar clamp

Insert the HVIL bolt into the shield collar clamp by 2 threads. 1 Install HVIL bolt 2 threads

 HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Installation

Installation Position the HVJB cover. Install the HVIL bolt loosely. Do not tighten it fully at this time. North America, Japan Note: In North American a

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 Body Glass - Rear Quarter - LH (Remove and Replace)

Warning: To avoid personal injury, wear cut-resistant gloves when performing this operation. Note: Use Dow Betaseal Express or an equivalent fast-curing glass adhesive to perform this procedure. Removal Remove the LH body side brightwork (refer to procedure). Remove t

 Master Charger - RH - 2nd Generation (Remove and Replace) - Removal

Note: This procedure describes how to remove and install the 2nd generation master charger. If the vehicle is equipped with a 1st generation master charger, refer to procedure 44100202 (refer to procedure).Warning: Only technicians who have been trained in High Voltage Awareness are

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