Tesla Model S Owners & Service Manuals

Tesla Model S: HV Junction Box - Cover - 2nd Generation (Remove and Replace)

Tesla Model S (2012-2026) Service Manual / High Voltage System / HV Junction Box - Cover - 2nd Generation (Remove and Replace)

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 HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal

Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a

 North America and Japan only: Inspect the shield collar clamp

Insert the HVIL bolt into the shield collar clamp by 2 threads. 1 Install HVIL bolt 2 threads

 HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Installation

Installation Position the HVJB cover. Install the HVIL bolt loosely. Do not tighten it fully at this time. North America, Japan Note: In North American a

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 Press Sensor - Door - Exterior Handle - Front - LH (Remove and Replace)

Removal Remove door handle for access (refer to procedure) Position handle assembly on a soft working surface. Remove door handle rear seal. Remove cable ties securing door pressure sensor and motor wiring. Release motor harness connector. Remove press sensor screw.

 Reservoir - Master Cylinder (Remove and Replace)

Removal Remove the master cylinder and reservoir assembly (refer to procedure). Release the reservoir to master cylinder fixing lugs (x4). Release the reservoir from the master cylinder connections (x2). Note: Place suitable

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