Tesla Model S Owners & Service Manuals

Tesla Model S: HV Junction Box - Cover - 2nd Generation (Remove and Replace)

Tesla Model S (2012-2026) Service Manual / High Voltage System / HV Junction Box - Cover - 2nd Generation (Remove and Replace)

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 HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal

Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a

 North America and Japan only: Inspect the shield collar clamp

Insert the HVIL bolt into the shield collar clamp by 2 threads. 1 Install HVIL bolt 2 threads

 HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Installation

Installation Position the HVJB cover. Install the HVIL bolt loosely. Do not tighten it fully at this time. North America, Japan Note: In North American a

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 Installation, Configuration, and Coolant Purge

Fully clean the area before installing the new charger. Note: Have an assistant hold up the front of the HVJB 20-30 mm until the coolant hoses have been secured to the charger. Position the new charger over the mounting studs on the base of the vehicle, but do not secure the nuts

 Exterior Release Switch - Liftgate (Remove and Replace)

Removal Open the liftgate to a suitable working height. Remove the applique from the liftgate (refer to procedure). Caution: Take care not to damage component(s). Caution: Protect paintwork from possible damage during this procedure.

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