Tesla Model S: HV Junction Box - Cover - 2nd Generation (Remove and Replace)
Tesla Model S (2012-2025) Service Manual / High Voltage System / HV Junction Box - Cover - 2nd Generation (Remove and Replace)
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
- North America and Japan only: Inspect the shield collar clamp
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Installation
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HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
North America and Japan only: Inspect the shield collar clamp
Insert the HVIL bolt into the shield collar clamp by 2 threads.
1
Install HVIL bolt 2
threads
HV Junction Box - Cover - 2nd Generation (Remove and Replace) -
Installation
Installation
Position the HVJB cover.
Install the HVIL bolt loosely. Do not tighten it fully at this
time.
North America, Japan
Note: In North American a
SEE MORE:
Switch - Brake Light (Remove and Replace)
Removal
Remove the driver's side lower dash trim (refer to procedure).
Rotate the brake light switch 45 degrees clockwise and release
it from the brake pedal assembly.
Caution: The brake light switch is a one time use
component. Ensure that a new switch is used
Seal - Steering Rack (Remove and Replace)
Removal
Raise and support the vehicle (refer to procedure).
Warning: Do not work on an incorrectly supported
vehicle.
Remove upper intermediate steering shaft (refer to procedure)
Remove steering rack dash seal from shaft.
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