Tesla Model S: HV Junction Box - Cover - 2nd Generation (Remove and Replace)
Tesla Model S (2012-2026) Service Manual / High Voltage System / HV Junction Box - Cover - 2nd Generation (Remove and Replace)
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
- North America and Japan only: Inspect the shield collar clamp
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Installation
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HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
North America and Japan only: Inspect the shield collar clamp
Insert the HVIL bolt into the shield collar clamp by 2 threads.
1
Install HVIL bolt 2
threads
HV Junction Box - Cover - 2nd Generation (Remove and Replace) -
Installation
Installation
Position the HVJB cover.
Install the HVIL bolt loosely. Do not tighten it fully at this
time.
North America, Japan
Note: In North American a
SEE MORE:
Wind Deflector (Remove and Replace)
Removal
Remove the LH and RH wind deflector arms
(refer to procedure).
Release the wind deflector from the clips on
the deflector blade.
Removal
Installation procedure is the reverse of removal.
Caution: Ensure that the
Reservoir - Master Cylinder (Remove and Replace)
Removal
Remove the master cylinder and reservoir
assembly
(refer to procedure).
Release the reservoir to master cylinder fixing
lugs (x4).
Release the reservoir from the master cylinder
connections (x2).
Note: Place
suitable
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