Tesla Model S: HV Junction Box - Cover - 2nd Generation (Remove and Replace)
Tesla Model S (2012-2026) Service Manual / High Voltage System / HV Junction Box - Cover - 2nd Generation (Remove and Replace)
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
- North America and Japan only: Inspect the shield collar clamp
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Installation
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HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
North America and Japan only: Inspect the shield collar clamp
Insert the HVIL bolt into the shield collar clamp by 2 threads.
1
Install HVIL bolt 2
threads
HV Junction Box - Cover - 2nd Generation (Remove and Replace) -
Installation
Installation
Position the HVJB cover.
Install the HVIL bolt loosely. Do not tighten it fully at this
time.
North America, Japan
Note: In North American a
SEE MORE:
Radiator (Remove and Replace)
Removal
Drain the cooling system (refer to procedure).
Remove the front fascia assembly for access (refer to
procedure).
Release the clamps (x2) that secure the feed and return hoses to
the radiator. Release the hoses from the radiator.
Note: Place suitable absor
Trim - Rear Trunk - Side - RH (Remove and Replace)
Removal
Remove the 'C' post rear trim. (refer to procedure)
Remove the trunk side garnish trim.
Remove the trunk floor trim. (refer to procedure)
Peel back the rear edge of the trunk side trim panel and
disconne
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