Tesla Model S: HV Junction Box - Cover - 2nd Generation (Remove and Replace)
Tesla Model S (2012-2025) Service Manual / High Voltage System / HV Junction Box - Cover - 2nd Generation (Remove and Replace)
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
- North America and Japan only: Inspect the shield collar clamp
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Installation
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HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
North America and Japan only: Inspect the shield collar clamp
Insert the HVIL bolt into the shield collar clamp by 2 threads.
1
Install HVIL bolt 2
threads
HV Junction Box - Cover - 2nd Generation (Remove and Replace) -
Installation
Installation
Position the HVJB cover.
Install the HVIL bolt loosely. Do not tighten it fully at this
time.
North America, Japan
Note: In North American a
SEE MORE:
Latch - Hood - Primary (RWD) (Remove and Replace)
Removal
Remove the hood latch cover (refer to procedure).
Remove the nuts (x2) that secure the latch assembly to the
crossmember (torque 16 Nm).
Release the latch assembly from the studs, then lower and
disconnect the harness connector.
Disconnect the hood release cable
Assembly - Frame - Instrument Cluster (Remove and Replace)
Removal
Remove driver side lower dash trim (refer to procedure)
Remove the instrument panel side covers (refer to procedure)
Remove the A-pillar middle trim panels (refer to procedure)
Remove the A-pillar upper trim panels (refer to procedure)
Remove the lower binnac
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